From lab to clinic: Large-scale recombinant protein production explained

Recombinant protein manufacturing has transformed biotechnology, enabling the production of therapeutic proteins, industrial enzymes, and bioengineered materials. The growing demand for recombinant proteins across regenerative medicine, disease diagnostics, and biopharmaceuticals has enhanced the importance of Contract Development and Manufacturing Organizations (CDMOs). These organizations bring essential expertise in process development, regulatory compliance, and large-scale production, ensuring the delivery of high-quality recombinant proteins. This review examines the critical role of CDMOs in optimizing recombinant protein manufacturing, exploring current challenges, innovations, and future advancements.

Bridging the gap between research and the patient

CDMOs serve as a crucial link between research institutions and commercial biomanufacturing by providing specialized services such as expression system optimization, purification strategies, and adherence to Good Manufacturing Practice (GMP) standards. CDMOs play a critical role in optimizing these expression platforms, ensuring high-yield, scalable, and regulatory-compliant production. These vital contributions in advancing recombinant protein production have a profound impact on the biopharmaceutical industry. As the demand for high-quality, scalable protein production escalates, CDMOs continue to be instrumental in providing dependable solutions.

Downstream process columns

Recombinant protein manufacturing

Recombinant protein expression is a cornerstone of scientific research and biopharmaceutical development, offering versatile solutions across various therapeutic applications. Bacterial and mammalian cell systems remain the most widely used platforms, each with distinct advantages.

Bacterial expression systems, particularly Escherichia coli, remain a cornerstone of recombinant protein production due to their rapid growth, ease of genetic manipulation, and cost-effectiveness. These systems offer high expression efficiency, making them ideal for large-scale manufacturing of simple proteins, enzymes, and non-glycosylated therapeutic proteins. However, bacterial hosts lack the intricate post-translational modification (PTM) machinery found in eukaryotic cells. This limitation can impact the correct folding, disulfide bond formation, and glycosylation of complex proteins, potentially affecting their functionality. Despite these challenges, bacterial systems continue to be a preferred choice for applications where process duration, scalability, and cost efficiency are paramount.

Mammalian cell systems, such as Chinese hamster ovary (CHO) and human embryonic kidney (HEK293) cells, are the gold standard for producing complex biopharmaceuticals. These platforms excel in generating proteins with native folding, proper post-translational modifications (PTMs), and human-like glycosylation—key factors in ensuring the efficacy and safety of monoclonal antibodies, recombinant vaccines, and other therapeutic proteins. With well-optimized expression technologies, mammalian systems offer a reliable and scalable solution for producing high-quality biologics, making them essential for advancing next-generation therapeutics.

A comprehensive approach to GMP-compliant large-scale recombinant protein production

Biopharmaceutical CDMO NorthX Biologics specializes in bacterial and mammalian cell culture processes for recombinant protein production. When embarking a new client project, a team of experts takes the gene sequence through gene cloning, cell bank generation, protein expression to final isolation and purification.

  1. Expression system selection
    Choosing the appropriate expression system is a critical factor in recombinant protein production. CDMOs assess various elements such as yield, scalability, and post-translational modifications to select the optimal system. Commonly used expression hosts include:
    • Bacterial systems (e.g., Escherichia coli): Offer high expression efficiency but are limited in terms of post-translational modifications
    • Mammalian cells (e.g., CHO, HEK293): Preferred for producing complex biopharmaceuticals due to their ability to perform human-like modifications
  1. Process development
    Co-funded by the Swedish Government, the Innovation Hub aims to advance infrastructure for advanced therapies and drive innovation in the biopharmaceutical sector. NorthX Biologics provides a clear distinction between non-GMP process development and GMP manufacturing, ensuring a seamless transition from early-stage development to full-scale, regulatory-compliant commercial production. An integrated approach across both upstream and downstream processes supports the production of high-quality recombinant proteins for advanced therapies.

    2.1 Upstream process development
    Efficient bacterial and mammalian cell culture processes are essential for maximizing recombinant protein production. Upstream process development focuses on optimizing media, fed-batch strategies, and bioreactor scale-up to improve protein yield and scalability. These processes are designed to ensure flexibility and efficiency in early-stage development.

    2.2 Downstream process development
    Downstream process development utilizes advanced chromatographic and filtration techniques to ensure high protein purity and yield. Chromatography resin screening, affinity chromatography, ion exchange, size exclusion chromatography and multimodal chromatography (MMC) are employed to refine and optimize protein purification for a variety of biopharmaceutical applications. This stage is critical in developing the optimal purification workflow before scaling up to GMP manufacturing.
  2. GMP Manufacturing
    3.1 Microbial protein expression
    NorthX Biologics specializes in microbial development and GMP-compliant protein expression, offering tailored solutions for the development and production of microbial proteins across a wide range of applications, including therapeutics, vaccines, and industrial uses. With advanced facilities and extensive expertise, flexible manufacturing options for both GMP and non-GMP applications are provided, ranging from fully closed single-use systems to cost-effective large-scale stainless-steel plants, supporting batch sizes from milligrams to kilograms. A long experience in producing extracellular, intracellular and periplasmic proteins ensures high-quality, soluble protein expression or inclusion body production, all while meeting the specific requirements of GMP manufacturing.

    3.2 Mammalian protein expression
    NorthX Biologics has deep expertise in the development and GMP-compliant manufacturing of proteins expressed in mammalian systems, with a strong focus on optimizing both upstream and downstream processes to ensure high yields and product quality. A comprehensive range of GMP-compliant mammalian protein production services is offered, including adherent and suspension-based manufacturing systems. Adherent manufacturing capabilities, using cell lines such as HEK293, are fully optimized for effective GMP translation, supporting scales from T-flasks to 500m² fixed-bed reactors for seamless scale-up. For suspension cell lines like CHO, HEK293, and PerC6, a variety of GMP-compliant options, including shake flasks, wave-mixing bioreactors, and single-use stirred tank bioreactors, are provided, all operated in batch, fed-batch, or perfusion modes.
  1. GMP compliance and quality control
    NorthX Biologics offers comprehensive biopharmaceutical testing services with customized solutions designed to meet the unique needs of each product, including analytics services. Batches produced meet stringent regulatory standards for clinical or commercial applications through quality control measures, including:
    • Process validation to ensure consistency in protein expression and purification
    • Analytical characterization using techniques such as ELISA and HPLC for functional validation
    • Adherence to GMP standards (Ph. Eur./USP), including the implementation of standard operating procedures (SOPs) for traceability
  1. Quality assurance and regulatory compliance
    NorthX Biologics ensures that all recombinant protein manufacturing adheres to regulatory requirements, ensuring compliance with FDA, EMA, and ICH guidelines. This can be achieved through:
    • Process validation
    • Analytical characterization and rigorous quality testing
    • Full GMP compliance to meet regulatory expectations
NorthX Biologics headquarters

Selective challenges in recombinant protein manufacturing

  • While significant progress has been made, CDMOs continue to face several challenges, including:
    • Process scalability: Managing the transition from lab-scale to commercial-scale production while maintaining consistency and quality
    • Protein aggregation: Overcoming stability issues that may affect protein formulation and storage
    • Regulatory variability: Adapting to the evolving landscape of global regulatory standards

Closing thoughts: The strategic value of CDMOs in protein production

Selecting the appropriate recombinant protein expression system is crucial for driving both scientific research and biopharmaceutical advancements. Whether utilizing bacterial or mammalian platforms, each offers unique benefits aligned with specific project needs. For CDMOs like NorthX Biologics, effectively applying their expertise in expression systems and advanced bioprocessing technologies is essential to deliver high-quality, scalable, and GMP-compliant solutions.

By collaborating with researchers and companies, NorthX Biologics plays a pivotal role in optimizing the development of therapeutic proteins, monoclonal antibodies, and other biologics, ensuring successful commercialization. Through their commitment to regulatory compliance and technical expertise, NorthX Biologics is a key partner in advancing next-generation therapies that improve patient outcomes globally.

Naresh Thatikonda, PhD
Scientist
NorthX Biologics

Naresh, a Scientist at NorthX Biologics and SME at our Matfors facility, holds a PhD in Biotechnology and a MBA in Industrial Management and Economics. He joined NorthX Biologics in 2019, where he has been providing process and CMC support for the GMP manufacturing of drug substance (DS) and drug product (DP), contributing to the production of biological drugs for clinical trials.

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References

Thatikonda, N. (2018). Functionalization of spider silk with affinity and bioactive domains via genetic engineering for in vitro disease diagnosis and tissue engineering (Doctoral dissertation, KTH Royal Institute of Technology).

U.S. Food and Drug Administration. (2023). A Quick-Start Guide to Biologics Manufacturing. Retrieved from https://www.fda.gov/media/170955/download 

BiologicsCorp. (2013). A Guide to the Production of Recombinant Proteins. Retrieved from https://biologicscorp.com/wp-content/uploads/2013/05/A-Guide-to-the-Production-of-Recombinant-Protein.pdf 

Robotic gloveless isolator technology enhances regional production of advanced therapeutics

To meet growing demands of advanced therapy manufacturing, production architectures must shift towards agile, efficient manufacturing systems. By integrating robotic gloveless isolator (RGI) technology into bioproduction, manufacturers can meet the needs of plasmid DNA, viral vector, and mRNA-based medicines while maintaining compliance with stringent regulatory standards.

Read the full article by Peter Boman (NorthX Biologics), and  Zach Hartman (Cytiva), in Cell & Gene Therapy Insights here.

Driving therapeutic innovation with OMVs and EVs

Outer membrane vesicles (OMVs) and extracellular vesicles (EVs) are revolutionizing biopharmaceuticals, offering cutting-edge vaccines and therapeutic delivery solutions. These nanoscale vesicles hold immense potential to enhance immune responses and serve as immune-silent drug carriers, opening new frontiers in medicine.

In this article, Isa Lindgren, Ph.D., Head of Analytics, and Ola Tuvesson, Chief Technology Officer, explore:

● The expanding applications of OMVs and EVs in vaccines and therapeutics

● Advances in vesicle-based drug delivery compared to viral vectors

● Key challenges in scaling up OMV and EV manufacturing

● NorthX Biologics’ expertise in bringing these innovative therapies to market

Discover how NorthX Biologics is driving innovation and overcoming manufacturing and analytical challenges to accelerate the clinical potential of OMV and EV-based therapies.

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Ola Tuvesson
Chief Technology Officer
NorthX Biologics

As CTO, Ola is leading NorthX Biologic’s development and project organization, focusing on delivering technologies and strategies to ensure high-end services within bioprocessing and analytics. He has more than 20 years’ experience from the pharma and biotech industry, ranging from early development to commercial GMP manufacturing. Ola has worked in several fields, including ATMP products, vaccines, and other biologicals. He has the essential knowledge to take a product from early pre-clinical development into clinical trials and to the market.

Isa Lindgren, Ph.D.
Head of Analytics
NorthX Biologics

Isa Lindgren, Ph.D., is Head of Analytics at NorthX Biologics, leading the QC and Analytical Development teams across the Matfors and Stockholm sites. With a background of 15+ years in life sciences research and experience from preclinical work at Chiesi Pharma in biologics and ATMPs, Isa has extensive expertise in analytics. Six years in the US have equipped her with valuable international experience for global communication and high-level customer care. Known for her technological acumen, she ensures NorthX Biologics remains a front-runner in analytics to deliver biologics at the highest quality. 

Personalized medicine and the CDMO: Adapting to a new era of healthcare

Neoantigen cancer vaccines represent a groundbreaking advancement in personalized medicine, offering tailored cancer treatments designed for each patient’s unique tumor profile. These therapies require rapid turnaround from tumor identification to clinical delivery — a critical factor when days can mean the difference between life and death for cancer patients. NorthX Biologics is uniquely positioned to meet these demands, providing agile, small-volume, multi-batch production, in-house rapid analytics, and robust supply chain solutions to bring lifesaving therapies to patients faster.

Authors: Ola Tuvesson, Chief Technology Officer, and Isa Lindgren, Ph.D., Head of Analytics, NorthX Biologics

Neoantigen cancer vaccines: a personalized approach gaining momentum

Personalized medicines are revolutionizing treatment paradigms by tailoring therapies to each patient’s unique genetic and biological characteristics. A particularly promising area is neoantigen-based cancer vaccines, which target antigens specific to an individual’s tumor microenvironment, offering a precise and highly individualized approach to oncology.

Although no neoantigen cancer vaccines have received regulatory approval yet, the field is advancing rapidly, with several candidates progressing to phase II and later-stage clinical trials. Both established pharmaceutical companies and agile startups are actively developing these therapies. Messenger RNA (mRNA) remains the most common modality due to its versatility and rapid production capabilities, though DNA-based vaccines are also gaining traction.

While the science behind neoantigen cancer vaccines is robust, critical challenges remain, particularly in the realm of analytics, process development, and chemistry, manufacturing, and control (CMC). For these therapies to advance through clinical trials and reach commercialization, comprehensive characterization and validated processes are essential. Developers must overcome hurdles such as the need for rapid analytics, platform processes, and stringent sterility testing under accelerated timelines. For a patient battling cancer, delays in treatment can mean the difference between life and death, underscoring the urgency of streamlined processes from tumor identification to clinical delivery.

Overcoming regulatory hurdles for neoantigen therapies

The evolution of personalized medicine, including neoantigen-based cancer vaccines, depends on innovative companies willing to pave the way and progressive contract development and manufacturing organizations (CDMOs) capable of supporting these groundbreaking therapies. However, regulatory uncertainty remains a significant hurdle. Current regulatory frameworks, designed for traditional therapies like small molecules and biologics, are not adapted to the needs for personalized medicines, where each product is tailored to an individual patient.

To address this challenge, a paradigm shift in regulatory evaluation is required. Reviewing every individualized therapy on a case-by-case basis is impractical. Instead, a platform-based approach — validating the overall manufacturing process rather than individual batches — is the most feasible path forward. Such a shift would allow regulators to focus on standardizing key processes while permitting minor, patient-specific variations in raw materials.

Critical to this transition is the development of robust, reliable platform analytical methods. These methods must be qualified using a bracketing principle, ensuring that key attributes remain consistent across therapies, regardless of genetic sequence variations. This platform approach can be supplemented with sequence-dependent analytical techniques to confirm the product’s identity, balancing regulatory rigor with the flexibility required for personalized treatments.

Scaling down for personalization

Personalized medicines, such as neoantigen cancer vaccines, require a fundamental shift in biomanufacturing approaches. For decades, the industry has focused on scaling up — boosting titers and increasing batch sizes to efficiently produce biologics for large patient populations. Personalized therapies, however, demand the exact opposite: scaling down to produce one batch per patient. This shift introduces new complexities, requiring innovative solutions to maintain productivity and efficiency and keep cost of goods (COGs) manageable.

Isa Lindgren, Head of Analytics

With each batch tailored to an individual patient, large-scale bioreactors and processes become impractical and cost-prohibitive. Instead, manufacturers must embrace smaller, highly efficient systems capable of running multiple batches with short product turnovers or even in parallel under GMP conditions. These systems must also integrate streamlined supply chains and pre-positioned raw materials to meet accelerated production timelines.

Orchestrating supply chains for individualized therapies

In personalized medicines like neoantigen cancer vaccines, organizational precision across supply chains and manufacturing operations is paramount. Unlike therapies produced in bulk for large patient populations, personalized treatments require multiple small batches to be manufactured simultaneously, each tailored to a specific patient. This introduces significant logistical challenges, demanding seamless coordination of material inflows, production processes, and product deliveries.

For neoantigen cancer vaccines, the process begins with the collection and analysis of a patient’s tumor sample to identify relevant neoantigens. This analysis triggers a narrow production window, during which the drug product must be manufactured and delivered. For patients with life-threatening cancers, every day matters. Personalized therapies must transition from concept to clinic with unprecedented speed, necessitating CDMOs that excel in agile, efficient production, and robust in-house analytics.

The patient’s journey demands a biomanufacturing process that prioritizes speed without compromising quality. Ensuring the availability of raw materials — pre-positioned and ready for use — is critical. Likewise, platform-based manufacturing processes that allow for rapid initiation and parallel execution are essential to meeting these time-sensitive demands.

From tumor analysis to delivery: breaking down analytical roadblocks

For neoantigen cancer vaccines, the journey begins with identifying the specific genetic mutations within each patient’s tumor — a highly individualized process that forms the foundation for these personalized therapies. This critical first step relies on next-generation sequencing (NGS) and machine learning algorithms to pinpoint relevant neoantigens. While this analysis typically falls under the responsibility of the therapy developer, the subsequent steps in the process require efficient manufacturing and rigorous testing to ensure the final drug product meets quality standards and can be delivered to the patient on time.

Once the relevant antigens have been defined, the focus shifts to ensuring rapid and reliable production and testing. At this critical stage, NorthX Biologics provides comprehensive support, offering streamlined CMC processes and rapid product release testing to minimize delays. NorthX Biologics’ integrated in-house analytics capabilities, including advanced sterility testing solutions, enable efficient product release, ensuring therapies move swiftly from manufacturing to the clinic.

Ola Tuvesson, Chief Technology Officer

In the case of highly personalized, short-lifespan therapies like neoantigen cancer vaccines, sterility testing can present a significant challenge. While rapid sterility tests have been developed, the process remains time-consuming. NorthX Biologics addresses this challenge by employing closed systems and stringent aseptic controls, reducing the risk of contamination and ensuring product quality. Additionally, the company collaborates with innovators in advanced testing solutions to remain at the forefront of analytical capabilities, minimizing delays that could impact patient outcomes.

A trusted partner for neoantigen cancer vaccine development

NorthX Biologics is uniquely positioned to support the development and manufacturing of personalized neoantigen-based cancer vaccines. The company’s fully integrated in-house capabilities — including specialized analytics for process development and product release — enable efficient, end-to-end support. Recognizing the importance of rapid turnaround, NorthX Biologics collaborates closely with experts in advanced testing solutions, such as accelerated sterility testing, to minimize delays and keep timelines on track.

With decades of experience manufacturing both technical and therapeutic proteins, NorthX Biologics combines its proven expertise with the scientific innovation of its Innovation Hub. This powerful combination has enabled the establishment of a highly agile manufacturing organization and a streamlined, adaptable supply chain. Effective quality control, quality assurance, and product release processes ensure NorthX Biologics can meet the rigorous demands of personalized medicine while maintaining the highest standards.

NorthX Biologics stands out through its Beyond CDMO approach, extending beyond traditional manufacturing services to act as an innovation partner, enabler, and strategic guide for its clients. By fostering strong collaborations with suppliers and customers, the company provides customized solutions that address the specific needs of each project. This forward-thinking philosophy reflects a commitment to advancing therapeutic development and delivering personalized medicines faster. Guided by the principle small enough to care and big enough to deliver,” NorthX Biologics delivers decisions quickly, adapts readily to change, and leverages its deep expertise to help drug developers bring life-changing therapies to patients in need. By combining agility, flexibility, and strategic insight, NorthX Biologics empowers its clients to navigate the complexities of this evolving landscape, ensuring that innovation reaches patients without delay.

Ola Tuvesson
Chief Technology Officer
NorthX Biologics

As CTO, Ola is leading NorthX Biologic’s development and project organization, focusing on delivering technologies and strategies to ensure high-end services within bioprocessing and analytics. He has more than 20 years’ experience from the pharma and biotech industry, ranging from early development to commercial GMP manufacturing. Ola has worked in several fields, including ATMP products, vaccines, and other biologicals. He has the essential knowledge to take a product from early pre-clinical development into clinical trials and to the market.

Isa Lindgren, Ph.D.
Head of Analytics
NorthX Biologics

Isa Lindgren, Ph.D., is Head of Analytics at NorthX Biologics, leading the QC and Analytical Development teams across the Matfors and Stockholm sites. With a background of 15+ years in life sciences research and experience from preclinical work at Chiesi Pharma in biologics and ATMPs, Isa has extensive expertise in analytics. Six years in the US have equipped her with valuable international experience for global communication and high-level customer care. Known for her technological acumen, she ensures NorthX Biologics remains a front-runner in analytics to deliver biologics at the highest quality. 

The Nordics are dancing on

What’s hot and what’s not in ATMP? Insights from service providers, investors, and academics at the 2024 BIO-Europe conference in Stockholm.

BIO-Europe celebrated its 30th anniversary in Stockholm, Sweden, on November 4–6, 2024, bringing together over 5,000 delegates from around the world.

Post-pandemic, life science companies face funding challenges, emphasizing the need for solid data over visions. The Nordic region, though small individually, thrives through innovation and collaboration, with promising developments in manufacturing and funding strategies. Trends in CGT, such as diversification beyond mRNA and integrating AI for efficiency, are discussed in this article. Challenges in manufacturing and affordability remain critical. Despite hurdles, optimism persists, with Nordic companies leveraging global partnerships to remain a hotspot for CGT innovation.

Read the full conference report by Helena Strigård, Roger Lias and NorthX Biologics’ very own Eva-Karin Gidlund, in Cell & Gene Therapy Insights here.

Sweden as a pharmaceutical manufacturing country


Based on a blog post by NorthX Biologics’ CEO Janet Hoogstraate at Stockholm Science City Foundation

Sweden holds a unique position in life sciences and has, for decades, been a leading nation in research and innovation. With renowned universities, colleges, and a dynamic startup environment, Sweden has established itself as an innovation engine in the field. But it is not only in research and development where Sweden excels. We also have a long and successful tradition of pharmaceutical manufacturing, both for companies’ own products and through contract manufacturing. This gives us a unique standing as a production hub in the life sciences sector. 

The government’s new life science strategy highlights pharmaceutical production alongside innovation. This is an important acknowledgment of the role high-tech manufacturing plays in Sweden’s competitiveness. The production of pharmaceuticals and advanced therapies, known as ATMP (Advanced Therapy Medicinal Products), contributes not only to export revenues but also strengthens our national preparedness and self-sufficiency. Nowadays, it is no longer necessary to take innovations abroad; in Sweden, we have established innovation environments such as Testa Center, NorthX Innovation Hub, and CCRM Nordic that bridge innovation to industrial production domestically. 

An important part of Sweden’s GDP 

The pharmaceutical industry already plays a significant role in Sweden’s economy. According to the industry association Lif, pharmaceutical exports continue to be a strong driver of the Swedish economy, creating a positive trade surplus. To maximize the value of life sciences in Sweden, it is crucial that the entire value chain is present – from research and development to the production and commercialization of pharmaceuticals, therapies, and medical devices. However, this requires creating conditions for further investments in manufacturing in Sweden. 

Production staff working in full gear

A strong production sector can also stimulate other areas of life sciences, such as clinical trials and research. Simultaneously, domestic pharmaceutical production provides Sweden with increased resilience in situations where global supply chains risk being disrupted, as highlighted during the pandemic. 

Securing competence – a key issue 

To maintain and develop Sweden’s competitiveness as a production hub in life sciences, securing skilled labor is essential. The manufacturing industry needs dedicated, meticulous, and knowledgeable employees. But how do we get more people to view life sciences manufacturing as an attractive career path? Tomorrow’s workforce is not only looking for a job but also for opportunities for growth, flexibility, and purpose. 

One step in the right direction would be to establish and further develop educational programs closely linked to the industry’s needs. Examples include apprenticeship or trainee programs where the government and private sector collaborate. Such programs could lower the barrier for newly educated individuals to enter the workforce while ensuring the industry has access to the required skills. A clear and well-structured pathway into the labor market also makes Life Sciences more appealing to students when choosing their education. 

To further strengthen the availability of skilled workers, Sweden should actively work to attract educated professionals from other countries. It should be easy to move to Sweden and stay here, with support for relocation, housing, and language training at the appropriate level. Additionally, resources should be available to support partners and families, contributing to a safe and welcoming environment for international talents. This is crucial for ensuring Sweden can compete for the best global talent. 

A holistic approach that creates value 

With the entire value chain in Life Sciences – from research to high-tech manufacturing – we can continue to create jobs, tax revenues, and increased knowledge. This results in products and services that improve public health and strengthen Sweden’s role as a global leader in life sciences. However, achieving this requires collaboration between the government, educational institutions, and industry to ensure we do not lose our competitive edge. Let us build on Sweden’s strengths and secure a sustainable future as a production country in life sciences.

The expanding biologics CDMO market: Innovative modalities and the role of NorthX Biologics

The pharmaceutical industry is experiencing a rapid transformation as advanced biologics – viral vectors, recombinant proteins, plasmid DNA, and cell and gene therapies – take center stage. With over 14,800 active biologics innovation programs in development, including monoclonal antibodies, viral vaccines, and gene therapy vectors like AAVs and adenoviruses, the demand for specialized biologics contract development and manufacturing organizations (CDMOs) is soaring. Plasmid manufacturing remains integral to these innovations, underpinning gene therapies, DNA vaccines, and mRNA manufacturing.

Manufacturing these advanced therapies is a highly complex process that requires careful control over production platforms and scale-up strategies. For viral vectors, the process begins with a master cell bank (MCB), containing cells such as HEK293 or Vero that have been optimized for viral vector production. The viral seed stock, a small, well-characterized batch of virus, is used to infect the MCB during upstream processing. The viral particles are then expanded in either suspension bioreactors or adherent systems like the iCellis500 platform. This is followed by cell lysis, endonuclease treatment, and depth filtration to remove debris. Tangential flow filtration (TFF) further concentrates the viral product, while chromatography ensures the removal of impurities during purification. The process culminates in formulation and aseptic fill-finish, ensuring the product meets regulatory and safety requirements.

Recombinant protein services and plasmid manufacturing

For recombinant proteins, microbial systems such as E. coli or mammalian cell lines like CHO are commonly used. Microbial production often leverages transient expression, where plasmids containing the gene of interest are introduced into bacterial cells for rapid protein synthesis. In mammalian systems, cell banks provide stable production platforms where cells are expanded, transfected with the target gene, and induced to produce recombinant proteins. After fermentation or cell culture, purification involves ultrafiltration, diafiltration, and chromatography to isolate the desired protein, followed by formulation and fill-finish.

Man in production clothes working on filling machine


Plasmid DNA, essential for gene therapies and mRNA vaccines, is manufactured using microbial fermentation systems. A carefully selected host strain of E. coli is used to amplify plasmid DNA during fermentation. After cell harvest and lysis, the plasmid is separated from host DNA and proteins through filtration, chromatography, and buffer exchange processes. The purified plasmid DNA is then formulated and filled aseptically under GMP conditions. NorthX Biologics has excelled in this space, offering scalable plasmid DNA production, ensuring a seamless transition from research-grade material to clinical GMP batches.

Biologics CDMO services

NorthX Biologics has emerged as a leader in the advanced biologics space by integrating these complex manufacturing processes into streamlined, end-to-end solutions. Our capabilities span viral vectors, recombinant protein services, plasmid manufacturing, and cell therapy services. In cell therapy manufacturing, we leverage allogeneic or autologous cell banks, expanding cells in controlled GMP cleanrooms. Cells undergo activation, differentiation, and harvest, followed by aseptic filling and cryopreservation to ensure product viability.

These manufacturing capabilities are supported by NorthX Biologics’s expertise in process development, regulatory compliance, and analytical testing. By offering upstream process optimization, purification, and aseptic fill-finish under one roof, NorthX Biologics significantly reduces timelines while ensuring product quality.

Women i production clothes working in cell lab

The success of NorthX Biologics’s approach is demonstrated in real-world collaborations. During the OPENCORONA project, NorthX Biologics rapidly produced GMP-grade plasmid DNA for a SARS-CoV-2 vaccine, meeting strict quality and regulatory standards. In viral vector manufacturing, NorthX Biologics enabled HOOKIPA Pharma to scale a novel immunotherapy product to 200L using their transient expression processes and robust purification techniques. For Mendus, NorthX Biologics established GMP cell therapy manufacturing capabilities within just eight months, ensuring a smooth tech transfer and rapid scale-up for clinical production. Similarly, in collaboration with Abera Bioscience, NorthX Biologics supports the GMP manufacturing of outer membrane vesicles (OMVs), leveraging microbial processes to produce these naturally occurring particles for innovative vaccines.

Aseptic fill-finish and analytical expertise

To meet growing market demands, NorthX Biologics has invested in two European facilities equipped for microbial and mammalian production. These sites include BSL2 and BSL3 capabilities, supporting a range of biologics platforms. Our aseptic fill-finish services adhere to Annex 1 regulations, providing the highest level of assurance for clinical and commercial products. Additionally, NorthX Biologics’s in-house analytical expertise ensures rigorous quality control, from biologics process development and in-process monitoring to release testing and stability studies.

As advanced therapies continue to evolve, the role of biologics CDMOs in enabling efficient and scalable manufacturing becomes increasingly critical. NorthX Biologics stands out as a true partner in innovation, seamlessly integrating cell banking, seed stock preparation, transient expression systems, and robust purification and analytical technologies to support pharmaceutical innovators. By combining decades of GMP experience with cutting-edge manufacturing capabilities, NorthX Biologics is well-positioned to deliver life-saving therapies faster and more efficiently, helping patients worldwide benefit from the next generation of biologics.

Protein science and the future of biotherapeutics

The study of proteins is transforming our understanding of human biology and disease, enabling breakthroughs in diagnostics, drug development, and advanced therapies. In this article, Mathias Uhlén, Professor of Microbiology at KTH Royal Institute of Technology and member of NorthX Biologics’ Board of Directors, explores: 

  • The Human Protein Atlas: A cornerstone for drug discovery and development. 
  • AI’s role in accelerating protein structure prediction and molecular interactions. 
  • Next-generation technologies revolutionizing diagnostics and therapeutic monitoring. 
  • NorthX Biologics’ innovation hub driving scalable, efficient protein production. 

Join the journey into the future of protein science and learn how these advancements are shaping the next generation of precision medicine and therapeutic development. 

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Ensuring every child is vaccinated

On behalf of the Swedish Ministry for Foreign Affairs and Gavi, the Global Vaccine Alliance, NorthX Biologics’ CEO Janet Hoogstraate participated in an important roundtable on “Leveraging Technology and Innovation to Ensure Every Child is Vaccinated” on December 10, 2024. Joined by other Swedish companies and international organisations with experiences in pioneering innovations in technology and sustainability, together they explored how to contribute to reaching the 14.5 million children in the world who still lack vaccines.

Read Janet’s statement below.

Your excellencies, Ladies and Gentlemen,

It is an honor to join this important conversation about leveraging technology and innovation to ensure every child is vaccinated. At NorthX Biologics, we are deeply committed to driving change and contributing meaningfully to this global effort.

First, scaling up vaccine manufacturing processes is at the heart of what we do. By leveraging cutting-edge technologies and robust expertise, NorthX Biologics is well-positioned to increase production capacity for both new and existing vaccines. This ensures rapid response to global health needs.

Second, we believe in the power of technology transfer to low- and middle-income countries. Establishing local manufacturing hubs is crucial for self-sufficiency and long-term vaccine security. We are ready to collaborate with partners to transfer our expertise and support the creation of regional production capabilities. We are proud of our history of working on scaling up and manufacturing of clinical trial material for a more affordable polio vaccine, having been part of two projects supported by the Bill & Melinda Gates Foundation.

Third, capacity building is essential. At NorthX Biologics, we prioritize training staff in Good Manufacturing Practices (GMP), biotechnology, and advanced analytical techniques. By equipping local teams with the skills they need, we help build sustainable ecosystems for vaccine development and production.

Fourth, we recognize the urgent need for cost-effective solutions. By working to redesign and redevelop vaccines—for instance, making them more stable so they can be transported at room temperature rather than refrigerated—we can make vaccines more accessible and reduce logistical challenges. We are currently a partner in an oral cholera vaccine project collaborating with professor Jan Holmgren and the International Vaccine Institute. These partnerships demonstrate our commitment to advancing vaccine access and global health equity.

Finally, our capabilities extend to manufacturing new vaccines and quality control analyses to ensure their safety, quality and consistency.

NorthX Biologics is not just a manufacturer; we are a partner in innovation, committed to finding creative solutions to global challenges. By collaborating with governments, non-profits, companies and other stakeholders, we can collectively work towards a future where no child is left behind in receiving life-saving vaccines.

I look forward to exploring new approaches and opportunities for collaboration with all of you. Together, we can ensure a healthier, brighter future for every child.

The rise of the CDMO era – an investor’s perspective

Based on a presentation given by Thomas Eldered at the PharmaOutsourcing event, Stockholm, Sweden, December 2024.

From vertical integration to decentralization

The pharmaceutical industry has undergone a seismic shift over the last several decades, transitioning from a vertically integrated model to a decentralized ecosystem of partnerships and specialized services. This transformation has ushered in what many now recognize as the CDMO era – an age defined by outsourcing, collaboration, and rapid innovation. For investors, this evolution presents a unique opportunity to engage with a sector that is both resilient and dynamic.

Historically, pharmaceutical companies operated under a fully integrated model, where they controlled every aspect of drug discovery, development, and manufacturing. This model dominated for much of the 20th century, providing developers with full control over their intellectual property, supply chains, and manufacturing processes. However, as the complexity of drug development grew, the limitations of this approach became apparent. The cost of maintaining in-house expertise for increasingly specialized tasks, coupled with the inefficiencies inherent in such a broad operational scope, began to erode the model’s viability.

The late 1990s and early 2000s marked a pivotal turning point. Advances in biotechnology during this period brought about the “biotech revolution”, shifting the industry’s focus toward complex biologics, including monoclonal antibodies, cell therapies, and gene therapies. These modalities required specialized knowledge and infrastructure that many pharmaceutical companies lacked. Simultaneously, the competitive pressure to reduce time-to-market and development costs became more pronounced. These factors paved the way for the rise of Contract Development and Manufacturing Organizations (CDMOs).

The 2000s saw the rapid proliferation of CDMOs, with companies like Covance, Charles River, and Recipharm emerging as major players in the field. These organizations offered a compelling value proposition: they provided access to specialized expertise and state-of-the-art facilities, enabling pharmaceutical firms to focus on core competencies like research and commercialization. By outsourcing development and manufacturing tasks, companies could reduce their risk in operating manufacturing facilities running half empty, and thereby reduce their capital expenditures, manage risks more effectively, and accelerate product development timelines.

A new era in pharmaceutical development

This shift toward outsourcing marked the beginning of a new era in pharmaceutical development. The model of the “virtual organization” emerged, where biotech startups and even mid-sized firms operated with minimal in-house teams, relying instead on an extensive network of external partners. This approach proved particularly well-suited for early-stage companies, which often faced resource constraints but needed to navigate complex regulatory and technical challenges.

By 2010, the CDMO sector had become an integral part of the life sciences ecosystem. The global CDMO market was expanding rapidly, driven by several key factors. First, the demand for biologics and personalized medicine continued to grow, requiring specialized manufacturing capabilities. Second, the industry faced increasing regulatory scrutiny, necessitating advanced analytical and compliance expertise. Third, the globalization of pharmaceutical supply chains highlighted the need for flexible and scalable manufacturing solutions.

Today, the CDMO industry is a cornerstone of pharmaceutical innovation. The market is characterized by a high degree of specialization, with firms offering tailored solutions across various modalities, including small molecules, biologics, and advanced therapies. This specialization is complemented by a trend toward consolidation, as larger CDMOs acquire smaller, niche players to enhance their capabilities and geographic reach.

In the late 1990s, Thomas Eldered experienced a pivotal moment during a board meeting at a mid-sized pharmaceutical company. The team, juggling the dual challenges of R&D and manufacturing, faced mounting pressure to deliver a promising biologic. One executive’s comment, “We’re scientists, not manufacturers,” struck a chord with Thomas, highlighting the industry’s struggle to manage increasingly complex tasks in-house.

Thomas Eldered

This realization mirrored broader challenges across the pharmaceutical sector. Over the following years, Thomas saw how outsourcing to specialized CDMOs became a game-changer. These partnerships allowed biotech companies to focus on innovation while tapping into the advanced infrastructure and expertise of their collaborators.

In the early 2000s, Thomas witnessed the success of this model firsthand when a small biotech client outsourced its manufacturing to a budding CDMO. The move halved development timelines and helped the company navigate regulatory hurdles, showcasing the real potential of these partnerships.

Today, CDMOs are seen as a cornerstone of the pharmaceutical ecosystem. In areas like cell and gene therapy, outsourcing has become essential for staying agile and precise, reflecting the industry’s shift from working in isolation to embracing collaboration.

NorthX Biologics: beyond traditional CDMO services

Within this competitive landscape, NorthX Biologics has emerged as a unique and innovative player. Unlike many of its peers, NorthX Biologics positions itself not just as a traditional CDMO but as an “Beyond CDMO” operating an Innovation Hub offering a range of services designed to support the development and manufacturing of advanced therapies. The company history reflects its deep roots in pharmaceutical manufacturing. Established as the Statens Bakteriologiska Laboratorium (SBL) in 1909, the organization evolved over decades, eventually transitioning into NorthX Biologics in 2021.

NorthX Biologics’ service offering is comprehensive, encompassing microbial and mammalian expression systems, plasmid DNA, recombinant proteins, viral vectors, and cell therapy solutions. These capabilities are underpinned by a robust infrastructure that includes state-of-the-art GMP facilities, advanced analytical laboratories, and flexible cleanrooms. Notably,  a proven track record of regulatory compliance, with multiple successful inspections by the Swedish Medical Products Agency.

One of NorthX Biologics distinguishing features is its focus on advanced therapies, such as cell and gene therapies, mRNA technologies, and personalized medicines. For example, the company has played a critical role in several high-profile projects, including the rapid development of clinical trial materials for novel immunotherapies. In one notable case, NorthX supported HOOKIPA Pharma in scaling up the manufacturing process for a viral vector product, enabling the company to meet tight clinical trial timelines. This project, completed within 18 months, exemplifies NorthX’s ability to deliver innovative solutions under challenging conditions.

Another hallmark is its emphasis on collaboration. The company works closely with clients to understand their unique needs, leveraging its expertise to develop tailored solutions. This collaborative ethos is evident in its work with Mendus, a clinical-stage immuno-oncology company. Together, they established a scalable manufacturing process for Mendus’ lead cell-based therapy, overcoming significant technical and logistical challenges.

When compared to industry giants like Lonza and Catalent, NorthX Biologics differentiation lies in its agility and focus on emerging modalities. While larger CDMOs excel at providing broad, end-to-end solutions, the company offers a more specialized and nimble approach. This is particularly valuable for biotech startups and smaller pharmaceutical firms, which often require customized support to navigate the complexities of advanced therapy development.

CDMOS: a de-risked investment opportunity

The investor perspective on the CDMO sector is overwhelmingly positive. CDMOs represent a de-risked investment opportunity, as their business models are inherently diversified. By serving multiple clients across various therapeutic areas, CDMOs can mitigate the risks associated with individual product failures. Additionally, the sector benefits from strong, long-term societal trends, including an aging population, rising healthcare expenditures, and the growing prevalence of chronic diseases.

For investors, companies like NorthX Biologics signal a forward-thinking approach to pharmaceutical development. The combination of advanced capabilities, collaborative ethos, and focus on innovation positions it as a leader in the rapidly evolving CDMO landscape. The company’s emphasis on advanced therapies aligns with the broader industry trend toward personalized medicine, offering significant growth potential in the years ahead.

Continued growth and transformation

Looking to the future, the CDMO industry is poised for continued growth and transformation. One key trend is the increasing integration of digital technologies, such as artificial intelligence and automation, into manufacturing processes. These technologies have the potential to enhance efficiency, reduce costs, and improve product quality. Another trend is the regionalization of manufacturing capabilities, driven by geopolitical considerations and the need to mitigate supply chain risks.

The pharmaceutical industry is also moving toward a more collaborative ecosystem, where partnerships between CDMOs, biotech firms, and academic institutions play a central role in driving innovation. This shift is particularly evident in the advanced therapy space, where the complexity of products necessitates close collaboration between stakeholders.

In conclusion, the rise of the CDMO era represents a profound shift in the pharmaceutical industry. This transformation has been driven by the need for specialization, efficiency, and collaboration, creating new opportunities for innovation and growth. Companies like NorthX Biologics exemplify the potential of this new paradigm, offering tailored solutions that enable clients to navigate the complexities of advanced therapy development. For investors, the CDMO sector offers a compelling opportunity to engage with a dynamic and resilient industry that is shaping the future of healthcare. As the pharmaceutical landscape continues to evolve, the role of CDMOs will only grow in importance, making this an exciting time for both industry stakeholders and investors alike.