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Aseptic Fill & Finish

Your Trusted Partner for Exceptional Aseptic Fill & Finish Services

At NorthX Biologics, we are dedicated to providing industry-leading solutions for the pharmaceutical and biotech sectors. With our cutting-edge technology and unwavering commitment to quality, we offer exceptional aseptic fill/finish services that meet the highest standards in the industry.

Why choose NBio Aseptic Fill & Finish services?

State-of-the-Art Facility with Proven Isolator Technology

Our state-of-the-art facility is equipped with Proven Isolator Technology, ensuring aseptic filling of vials in a C-graded cleanroom environment. We prioritize maintaining the highest levels of cleanliness and sterility throughout the production process to safeguard the integrity of your products.

Efficiency and Reliability for All Production Needs

At NorthX Biologics, we understand the importance of efficiency and reliability in the production process. Whether you have small or large-scale production needs, our experienced team is equipped to handle batches of up to 1200 vials (2R) with precision and care. We strive to meet your production requirements while maintaining the utmost quality standards.

Prioritizing Quality Control and Compliance

Quality control is a top priority at NorthX Biologics. We offer the option for a 100% fill weight check, ensuring precise dosing for each vial. Our advanced systems and meticulous procedures guarantee the highest level of product quality and compliance with regulatory standards. Your satisfaction and the safety of your products are our primary concerns.

Uninterruptible Power Supply for Seamless Production

To minimize disruptions in the production process, our facility is equipped with an uninterruptible power supply. This safeguard ensures that your production runs smoothly and efficiently, even in the face of unexpected power outages. You can rely on NorthX Biologics to maintain uninterrupted production and meet your timelines.

Customizable Options to Suit Your Unique Requirements

In addition to our standard vial format, we offer a range of customizable options to meet your specific needs. Whether you require different vial sizes, closures, or labeling options, our flexible solutions can accommodate your unique requirements. We work closely with you to deliver tailored solutions that align with your product specifications.

In-House Drug Product Analytics for Rigorous Testing

At NorthX Biologics, we believe in providing comprehensive services to our clients. That's why we offer in-house drug product analytics. Our team of skilled analytical experts utilizes advanced techniques to conduct rigorous testing, ensuring the quality, safety, and efficacy of your drug product. You can trust us to deliver reliable results and maintain the highest standards of quality assurance.

Choose NorthX Biologics for Excellence in Aseptic Fill/Finish

When you choose NorthX Biologics for your aseptic fill/finish needs, you can have full confidence in our commitment to excellence. Our state-of-the-art facility, advanced technology, and dedicated team ensure that your products are handled with the utmost care and precision throughout the entire process. Experience the NorthX Biologics difference and let us be your trusted partner in delivering unparalleled quality, reliability, and expertise.

Contact Us Today

Contact us today to experience the NorthX Biologics difference. Let us be your trusted partner in aseptic fill/finish services, providing unparalleled quality, reliability, and expertise to meet your unique manufacturing needs in the pharmaceutical and biotech sectors. Together, we can bring your products to market with confidence.

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Learn more about fill & finish manufacturing

What are aseptic fill & finish services?

At NorthX Biologics, our aseptic fill & finish services involve the delicate process of manufacturing sterile drug products. Aseptic processing ensures that drugs remain free from contamination during their formulation and filling into sterile containers. Our state-of-the-art cleanroom facilities and specialized equipment maintain a sterile environment to safeguard product quality.

The aseptic connection of critical processes is crucial to prevent contamination: our team is extensively trained in aseptic practices, ensuring the seamless flow of personnel and interactions within the cleanroom environment. Stringent aseptic practices are followed during every stage of production to minimize the risk of contamination and maintain product integrity. 

How are sterile drug products manufactured?

Aseptic processing is essential to produce sterile drug products. Two main approaches are utilized to manufacture sterile drug products:

  • Terminal sterilization: This process involves filling and sealing product containers under high-quality environmental conditions, followed by subjecting the final container to a sterilization process such as heat or irradiation.
  • Aseptic manufacturing and sterile fill-finish: In this method, the drug product, container, and closure undergo separate sterilization steps, and then they are brought together (aseptic manufacturing). Since there is no process to sterilize the product in its final container, it is crucial that containers be filled and sealed in an extremely controlled environment (sterile fill-finish). This represents one of the most challenging aspects of pharmaceutical manufacturing.

What Sets NorthX Biologics apart in aseptic fill & finish services?

Specialized facilities and formulation suites

Our cutting-edge cleanroom facilities and formulation suites are designed to cater to complex aseptic processes, such as lyophilization cycles and filling of glass vials. These specialized facilities enable us to handle a wide range of parenteral formulations and ensure the highest standards of product quality.

Comprehensive risk management and safety assessment

We place detailed attention on risk management and safety assessments. Our experienced team conducts thorough risk assessments to identify potential risks, such as microbial contamination, and implements risk mitigation strategies to safeguard product safety.

Isolator technology for enhanced contamination control

At NorthX Biologics, we employ isolator systems to enhance contamination control during aseptic fill & finish processes. These advanced systems provide a physical barrier, isolating the drug product from the external cleanroom environment, reducing the risk of contamination and ensuring product safety.

Personnel training and quality control team

Our team at NorthX Biologics undergoes rigorous training in aseptic techniques and cleanroom protocols. The personnel's flow within the cleanroom is carefully planned to maintain an aseptic environment. Additionally, our dedicated quality control team conducts thorough safety testing to ensure that all products meet the highest quality standards.

Stringent contamination control

We implement meticulous aseptic practices and aseptic connections to minimize the risk of contamination throughout the fill-finish operations. Our isolator systems and isolator technology provide an added layer of contamination control, reducing external cleanroom environment interactions.

Comprehensive personnel training and quality control

Our highly trained personnel follow strict protocols and flow within the cleanroom environment to maintain aseptic conditions. Additionally, our quality control team conducts rigorous safety testing, ensuring that all drug products adhere to regulatory guidance and levels of quality.

Specialized facilities and formulation suites

Complex formulations often require specialized facilities and formulation suites. At NorthX Biologics, we have the necessary resources to handle a wide range of parenteral formulations, including those requiring lyophilization cycles and filling of glass vials.

Risk management and safety assessment

We place detailed attention on risk management and safety assessments. Our team conducts thorough risk assessments to identify potential sources of contamination, and we implement risk mitigation strategies to safeguard product safety.

What are the benefits of aseptic fill & finish services?

Streamlined production processes and timely delivery

With our expertise in aseptic fill & finish services, NorthX Biologics ensures streamlined production processes, reducing time to market for your products. Our efficient procedures and specialized equipment enable us to deliver drug products within the expected timeframe, meeting market demands effectively.

Enhanced product quality and track record

At NorthX Biologics, we pride ourselves on our track record of delivering high-quality sterile drug products. Our commitment to adhering to regulatory guidance and implementing quality by design principles ensures that our customers receive products of the highest grade and quality.

Choose a leading aseptic fill & finish manufacturing service with NorthX Biologics

When should aseptic filling be used?

The FDA emphasizes that aseptic manufacturing and sterile fill-finish should be employed only when terminal sterilization is not feasible due to the increased risk associated with aseptic processing. However, as formulations become more complex, an increasing number of drug products and containers cannot be terminally sterilized due to degradation or loss of performance when exposed to heat or radiation.